Roll Forming: Tricathode TIG Welders

High Speed Welding of Stainless Steel Tubes

SAF E-25 Torch with Yoder Weld BoxThe SAF division of Air Liquide has developed a Tricathode TIG and Plasma welding system specifically for the welded-seam stainless steel tube industry.  Traditional single-torch welding systems are limited in weld speed by the simple fact that only so much power can be transmitted to the tube through a single cathode or torch.  When approximately 300 Amps is reached, the effective weld speed ceases to increase.

With the SAF system, three (3) cathodes are used to deliver more power to the tube and, therefore, increase weld speeds.  Furthermore, the SAF torch is the only design that uses a dual gas flux circuit.  This dual flow (pictured below) uses a low volume/high flow central gas to protect the electrode and stiffen the arc.  The result is longer electrode life and deeper weld penetration.

SAF Dual Flow Gas CircuitSAF E-16, E-25, and TIG/Plasma/TIG Torches

In addition to the central gas, the torch also has a high volume/low flow annular gas circuit to provide sufficient gas to shield the weld pool.  The result is cleaner, less contaminated welds.

As the North American sales, service, and spare parts representative for SAF, Yoder can answer your questions about the systems.  We have a trained service department as well as an inventory of SAF parts available to meet your needs.